Medical Plastic Injection Molding

Medical Plastic Injection Molding

Introduction

Every manufacturing company wants reliable solutions for its products, and Go4Mould is second to none in serving these industries. It is a professional injection moulding company that offers updated molding services. Our skilled team uses the latest technology and high-end software to ensure that the product we provide is up to the mark.

With years of experience, we work hard to meet your standards for the quality and quantity of your injection moulding products. We provide in-depth guidance to our customers regarding any difficulties they face. Go4 has the benefit of being a certified manufacturer in China, so your investment will not go to waste.

This FAQ guide will unravel your expected queries regarding Medical Plastic Injection Molding.

1. What is Medical Plastic Injection Molding?

Most medical and healthcare industries use medical injection molding to develop high-quality plastic medical parts or equipment. These parts are manufactured using durable, dependable, and high-quality plastic material. The cost-effective medical plastic injection molding technology is excellent for high-volume production. It is suitable for applications that require consistency and strict tolerances. This moulding procedure is frequently employed in developing medical device prototypes for FDA approval and laboratory testing.

Plastic is now widely used in modern industrial operations due to technological advancements and the techniques used to manufacture materials. The production units of some medical or pharmaceutical industries use plastic injection moulding to make their medical devices and prototypes. With the help of this technique, the medical industries have overcome illness rates, pain issues, and medical expenses. Go4 Mould is your most trusted partner for making medical plastic injection molding. You can have your order in not more than a few days.

2. How to Perform Plastic Injection Molding for Medical Products?

The injection moulding technique has been refined and enhanced to be exceedingly stable and reliable. Only the best quality devices are created using injection moulding design and engineering. At Go4 Mould, our experts use advanced modeling software that removes much of the uncertainty from tool design. Furthermore, with current digital controls on plastic injection moulding machines, process parameters are swiftly modified for optimal performance. This process helps you save money on medical devices.

Medical plastic injection molding projects begin with a tool and die for injection moulding. A refined shape is used to make the mould tool. Therefore, it is necessary to consider a product design and development investment before a single medical item is manufactured.

However, if approved, the tool can produce hundreds of thousands of identical medical components in plastic. It takes a relatively short period and is low-cost. With the help of Go4 Moulding services, you can boost your business on a low budget.

3. What are the Considerations for Selecting the Suitable Material for Medical Plastic Injection Molding?

Each material has its own set of characteristics that influence its performance in its intended use and operating environment.

The following factors should be taken into account when choosing the proper medical plastic material for your application:

• Strength—The first thing you should consider is the strength of the material. Different plastic resins have different levels of strength, so it is important to be sure that the medical plastic material you choose has the required strength for your application.
• Standards by FDA—If medical instruments are used for implantation, they must meet the standards specified by the FDA. However, there is an exception for medical tools used externally.
• Chemical and heat resistance are two important factors to consider when choosing a medical-grade plastic material. This is necessary if your finished components undergo sterilization using an autoclave, gamma rays, or chemical techniques.
• Temperature—The production lines where the injection process takes place have high temperatures. The plastic you use for your medical-grade product must be resistant to high temperatures and corrosion. It reflects the product’s durability.
• Moulding procedure – Medical injection molding and medical insert moulding are two prevalent methods for prototyping medical devices. However, it is difficult for all the categories of plastic to stand these techniques. Before choosing a medical-grade plastic material, figuring out which procedure you’ll be using is crucial.

Go4 Mould has the knowledge and skills of all the medical injection moulding firms in the market to ensure the proper medical-grade plastic material is utilized for your medical device application. Our priority is to have a product that best matches your requirements. You can send us your designs, and our team will come up with unique solutions for your products.

4. What does Go4Mould use the Medical-Grade Materials for Medical Plastic Injection Molding?

Plastic has many benefits over other materials in different areas.

It has high production speed, reduces cost, and provides flexibility of design.

Go4 Mould takes different varieties of plastic as a moulding material.

• The first material Go4Mould uses is Silicon. Silicon offers high flexibility, which allows you to make different shapes of products. It is effective in massive production as it is less costly. Moreover, it is biologically compatible and the most reliable material you’ll find in the market.
• Go4Mould uses polycarbonate to make products that are highly durable against heat and UV radiation. It is also highly impact and vibration resistant. Polycarbonate also has the benefit of transparency, which allows you to make see-through products.
• Due to its durability and relative smoothness, polyethylene is an excellent choice for developing artificial parts. One of the major reasons for using polyethylene in medical plastic injection molding is its cost-effectiveness.
• Polypropylene is also a top-grade material for developing medical parts. It offers high resistance to temperature, making it ideal for components that must be autoclave sterilized repeatedly. It also has a high level of radiation resistance.

By using these effective materials, Go4 shows its loyalty to providing its customers with the best medical plastic injection molding.

5. What are the Advantages of Plastic Injection Molding in the Medical Industry?

Medical plastic injection molding manufactured at Go4 has the following advantages in medicine.

• If you require medical devices and parts in bulk, plastic injection moulding is the best technique to choose.
• It is budget-friendly and less time-consuming. It is excellent for product development and manufactures the mould in a shorter period.
• Medical devices are precise and have high accuracy levels. Only plastic moulding can help you reach such a level of precision.
• Plastic gives you the perfect aid for the manufacturing of complex medical plastic moulds. This is because it has high strength and tolerance values.
• Another advantage of plastic is that you can add colors to it. By using different resins or dyes, you can make a plastic medical mould according to your requirements.
• Plastic is highly resistant to environmental conditions such as corrosion. It is also biocompatible and can be easily sterilized in injection moulding.
• Plastic gives a smooth finish. However, not all products need a smooth surface. Plastic gives us the advantage of customized finishing. You can give your product a matte or smooth finish.
• Medical plastic injection molding does not contaminate easily. It is versatile and can withstand heat, weight, and vibrations without damage.

6. What are the Applications of Medical Plastic Injection Molding?

Making products that meet the standards and demands of the medical sector is not easy. However, medical plastic injection has proved to be beneficial for the advantages it holds. This procedure is frequently used to make small, high-precision components used in diagnostic testing kits.

Go4 Mould’s medical injection molding processes can be used to make housings for a variety of medical equipment, such as:

• Enclosures for Medical Use
• Needles for Medical Knobs
• Instruments used in surgery
• Tubes
• Instruments for dentistry
• Parts of medical equipment
• Prosthetics

There are some other plastic injection moulded products that are used in the medical and healthcare industries. For instance,

• Beakers, test tubes, and other containers are examples of laboratory supplies.
• Covers or envelopes for medical and laboratory equipment are examples of enclosures.
• Equipment and other operation tools for surgery
• Tools for X-ray equipment in dental operations

Go4Mould’s production house dedicates itself to manufacturing products for the medical industry. Our company professionals have good business-to-business relations, which helps us obtain top-quality injection moulding products.

7. What is the Importance of Plastic Injection Moulding in the Medical Field?

Over the past few years, the medical industry has used plastic extensively. This is because plastic reduces medical costs and resists infections and other contagious diseases. Medical industries are using high-end prototypes in the manufacturing of injection moulds to reduce infection-related risks.

Moulding services for the medical industry are more than just about the manufacturing plant. Go4 Mould’s expert team undergoes enhanced scrutiny and regular assessments to ensure that only the highest-quality, defect-free polymers are utilized in the procedure. All of this is combined to produce medical items of the highest quality. Medical plastic injection molding has been proved beneficial for the safety of patients and has saved more lives than usual.

8. Does Go4 Mould Hold ISO Certifications?

Yes, Go4 Mould is ISO-certified to provide top-notch medical plastic injection molding services.

With the help of our expertise and medical plastic specialists, your medical injection moulding products will satisfy your exact specifications. With the help of ISO certification, our company provides quality assurance in the manufacturing of medical equipment.

If you need technical assistance regarding product design, material selection, or choosing an appropriate manufacturing technique, you can directly contact our technical support team. Some materials cannot be used for medical injection moulding. In this case, we will work with you to find a solution.

9. Why You Should Choose Go4 Mould for Your Medical Plastic Injection Molding Project?

Injection moulding is extensively controlled in the medical field, and specific criteria are significantly more stringent than in any other profession. With so many different types of plastics available, using the wrong one or having any defects in the plastic alone can result in major medical problems later on.

Go4 Mould uses Injection moulding appropriately and helps the medical community in ways that few other products and manufacturing lines can. Our company experts ensure that the medical products are sterilized and produced properly. Our professionals also provide free samples and guidelines for customer satisfaction.

10. What are the plastic injection molding machines used by Go4 moulding to manufacture medical parts?

Go4 Mould uses High-efficacy, fully automated plastic injection moulding machines for making medical parts. These machines reduce manual aid as they do all the work. The automated injection machines are equipped with the latest tools and technology and make super-effective moulds for your injection projects.

11. What are the Available Delivery Options at Go4 Mould? Also, Discuss their MOQ.

The delivery options at Go4 depend totally on the size of your order. Delivery time is less for smaller orders than for orders with large quantities.

However, the standard delivery time for your order is 20 to 60 days. Overseas customers also buy injection moulding products, and they are completely satisfied with the delivery time. Due to continuous efforts and valuable customer services, our company has earned a 95% on-time delivery rate.

Go4 Mould offers MOQ services. It means you can order in minimal quantities to proceed with working with the company. Go4 Mould also offers cost-effective rates for your orders.

12. How Can I Place my Purchase Order at Go4 Mould?

Do you want to order Moulds but don’t know how to do that? The simplest method to order from Go4 Mold is to fill out the form on our official page. You can also reach us via contact options for an instant quote. Our customer service experts are available 24/7 to resolve your queries. You will get an instant response within 24 hours.