Injection molding is a manufacturing process for creating parts by injecting molten material into a mold. It can be performed with various materials, including metals, glasses, elastomers, and thermoplastic and thermosetting polymers.
Medical injection molding is a specialized form of this process used to create components for medical devices. Go4mould is a trustable name in the field of medical injection molding. We have a rich experience in this domain and have a team of experts who can cater to your needs in the best possible way.
This blog will give a brief overview of medical injection molding, including the benefits and importance of this process.
Medical injection molding: The basics
Manufacturing medical devices require precision and accuracy. Injection molding is a process that can provide these features while still being relatively quick and cost-effective. Medical plastic injection molding is a process that creates 3D parts by injecting molten material into a mould. The material is then cooled and ejected from the mold.
Figure 1: Medical injection molding
Significant benefits of medical device injection molding
Since its inception, injection molding has seen many improvements, and today it is one of the most commonly used manufacturing processes. There are several reasons for this, but some of the most significant benefits include:
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Improved Ergonomics
Surgical plastic moulding can be used to create ergonomically designed medical devices. This is important as it can lead to improved patient outcomes. When devices are easy to use and comfortable, there is less chance of user error.
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Improved Quality
Medical plastic injection molding can produce parts with very tight tolerances. This means there is less chance of human error during production. In addition, injection molding can create a very intricate surgical plastic mould.
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Faster Production Times
One of the most significant benefits of medical device injection molding is the speed of the process. Injection molding is a speedy manufacturing process, which means that products can be brought to market quickly. With a quick turnaround time, medical device manufacturers can respond quickly to changes in the market.
In addition to the benefits above, medical injection molding is very versatile. It can be used to create various products, from simple syringes to complex implantable devices.
Why medical plastic injection moulding is the future
The medical industry is constantly evolving and changing. New technologies are being developed all the time, which means that the demand for new medical devices is always high. Since its inception, medical injection molding has been used to create various devices, from simple disposable syringes to more complex consumable implants. This technology offers several advantages over other manufacturing methods, and it will likely become even more popular in the future.
Figure 2: Medical injection mould
Go4mould is a tremendous wealth of experience in manufacturing precision plastic injection molded components for the medical industry. The OEMs we serve require the utmost quality and cleanliness. Our molding presses are state of the art, with many having full-servo electric drives for the utmost precision and repeatability.
Applications of plastic injection molding in the medical industry
The medical industry has always been at the forefront of technology, and this is especially true when it comes to manufacturing. To meet the demands of the ever-changing medical landscape, manufacturers must always be on the lookout for new and better ways to produce their products. The applications of plastic injection molding in the medical industry vary.
Some of the most commonly used medical products that are created using plastic injection molding include:
- Disposable syringes
- Needles
- IV Bags
- Blood collection tubes
- Catheters
- Respirators
- Hearing aids
- Dental Inlays
- Implants
- Orthopedic devices
- And many more
Figure 3: Applications of medical injection molding
Consideration for choosing the right material for medical injection molding
One of the most critical aspects of medical plastic injection molding is choosing the suitable material for the job. The material must be biocompatible, which means that it will not cause any adverse reaction in the body. Other important aspects include:
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Type of Mould
When choosing the suitable material for medical injection molding, the type of mould is essential. The mould must be designed in such a way that it can produce products that meet the highest standards of quality and safety. Multi-cavity moulds are often used to increase productivity and reduce costs.
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Runner System
The runner system is another critical consideration. The material must flow easily through the runner system to avoid defects in the finished product. Full hot runner systems are often used to minimize the amount of material that is wasted. Semi-hot runner systems can also be used, but they tend to be more expensive.
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FDA Requirements
Since the FDA regulates the medical industry, choosing a material that meets all of its requirements is essential. The material must be sterile and non-toxic. It should also be able to withstand the sterilization process without being damaged.
PEEK, PC, PS, ABS, PMMA, and PE are some of the most commonly used materials in medical injection molding. Mirror polishing, texturing, hot runner system, and gas-assisted injection molding are some of the unique processes we use to produce high-quality custom products with medical device injection moulding.
Go4mould- A name of trust in medical plastic injection molding
Finding a reliable and experienced manufacturer is one of the most critical aspects of medical injection molding. Go4mould has been in the business for over 10 years and has built a solid reputation as a leading manufacturer of high-quality medical devices. We have highly skilled and experienced engineers who are always on hand to offer advice and assistance.
We are ISO 9001:2015 certified, and our products are CE marked. We have a full range of state-of-the-art equipment. The forming lines are constantly monitored and maintained to the highest standards. We also offer petri dish mold, test tube mould, infusion set mould, pipette tip mold, and many more.
Serving our clients is our top priority, and we are always available to answer any questions or queries that you may have. Feel free to contact us today to discuss your specific requirements.
